factory

FLIFT Company total floor area is 200,000㎡, investment RMB640 million,factory designed production capacity is 58000 units per year. Currently employs 550 staff, with more than 230 professional and technical personnel, more than 80 Technical R&D personnel.FLIFT owns advanced parts processing center, robot welding equipment, parts automatic hoist conveyor line, coating line, assembly line, forklifts performance test line, parts test-bed and ERP information management system.

1. Cutting: refers to the process of cutting and trimming raw materials into the required shape and size according to design or production requirements. For example, a piece of metal sheet is cut into different parts according to specific drawing requirements.
2. Welding: It is a connection process that uses heat or pressure, or both, to produce atomic bonding between two separate workpieces. For example, the cut parts are connected together by welding to form a structure.
3. Finishing: It usually involves fine processing and finishing of the workpiece to achieve higher precision, better surface quality or specific process requirements. This may include operations such as grinding, polishing, and deburring to make the product more refined.

The painting process of forklifts is usually as follows:
Pretreatment:
Clean the surface of the forklift to remove impurities such as oil, dust, etc.
Rust removal and other treatments may be performed to ensure the surface is clean.
Putty: Fill the depressions and unevenness of the surface to make the surface smoother.
Grinding: Grind the surface after puttying to obtain a flat and smooth effect.
Masking: Mask and protect the parts that do not need to be painted.
Primer coating:
Spray or brush the primer evenly. The role of the primer is to enhance adhesion and rust prevention.
Perform proper drying and curing.
Mid-coat coating: Increase the coating thickness and wear resistance. Improve the appearance.
Topcoat coating:
Apply the topcoat according to the required color and effect. Ensure that the coating is uniform and has no defects such as sagging.
The role of the topcoat is to provide a beautiful appearance and protective coating.
Drying or curing: After the painting is completed, the forklift is placed in a drying room for drying. The purpose of drying is to dry and solidify the coating, and enhance the hardness and wear resistance of the coating.
Inspection and finishing: After drying, the coating of the forklift is inspected, including appearance inspection, thickness inspection, hardness inspection, etc., to ensure that the quality of the coating meets the requirements. If there are defects, they will be repaired.

When assembling a forklift, it can be mainly divided into the following parts:
Body part: including frame, overhead guard, etc.
Power system part: such as engine (or electric motor), gearbox, drive shaft, etc.
Travel system part: such as drive axle, steering axle, wheels, etc.
Hydraulic system part: including hydraulic pump, hydraulic cylinder, oil pipe, etc., used to achieve fork lifting and other actions.
Working device part: such as fork, mast, etc.
Electrical system part: including battery (electric forklift), wiring harness, various electrical components, etc., used for control and power supply.
Control system part: such as steering wheel, joystick, pedals, etc.
Other accessories: such as seats, lighting fixtures, instrument panels and other accessories.

1. Before production - Purchasing department/acceptance
Raw material inspection: Inspect the purchased raw materials to ensure that they meet the quality standards.
2. During production - each production workshop
Component inspection: Inspect each component of the forklift, including size, shape, material, etc.
Welding inspection: Inspect the welding parts of the forklift to ensure that the welding quality meets the requirements.
Coating inspection: Inspect the coating quality of the forklift, including color, gloss, thickness, etc.
Assembly inspection: Inspect the assembly quality of the forklift, including the installation position and tightness of the components.
3. After production: test field, inspection line
Performance test: Test the performance of the forklift, including lifting capacity, driving speed, braking performance, etc.
Safety test: Test the safety performance of the forklift, including overload protection, anti-skid protection, braking protection, etc.
Reliability test: Test the reliability of the forklift, including continuous working time, failure rate, etc.
Environmental testing: Test the environmental performance of the forklift, including exhaust emissions, noise, etc.
4. During shipment - Shipping department
Packaging inspection: Inspect the packaging quality of the forklift to ensure that the forklift is not damaged during transportation.

After the forklift is assembled and leaves the production line, the following tests will be carried out at the forklift test site:
Power performance test:
●Acceleration performance test, to evaluate the acceleration ability of the forklift from rest to a certain speed.
●Maximum driving speed test
Handling performance test:
●Steering flexibility test, including indicators such as the minimum turning radius.
●Braking performance test, to detect the response and braking distance of the brake.
Stability test:
●Stability performance test under different slopes and road conditions.
Carrying capacity test:
●Working performance test under different load weights.
Durability test:
●Durability test for long-term continuous operation or simulation of a certain working cycle.
Noise test:
●Measure the noise level generated by the forklift during operation.
Electrical system test:
●Battery endurance, charging performance, etc.
Special working condition test:
●Performance in harsh environments (high temperature, low temperature, high humidity, etc.).
Through these tests, the various performances of the forklift can be comprehensively evaluated to ensure that its quality and reliability meet relevant standards and actual use requirements.

The FLIFT brand can be found in a wide range of scenarios, including ports and terminals for efficient cargo handling; general manufacturing for various industrial processes; trucking for transportation support; building materials handling in the construction industry; glass manufacturing for material movement; the pharmaceutical industry for logistical needs; equipment rental companies to provide essential equipment; the food industry for product transportation; cold chain logistics for temperature-sensitive goods handling; construction sites for materials handling; airports for various operations; and third-party logistics for comprehensive logistics services.